Posts

How to Read a P&ID in 15 Minutes (Part 1): Complete Beginner Guide for Process Engineers, Operators and Students

How to Read a P&ID in 15 Minutes The Ultimate Beginner-to-Engineer Guide For Process Engineers · Automation Engineers · Plant Operators · Maintenance Teams · Students What You Will Learn How to understand any P&ID systematically Difference between PFD and P&ID How to identify equipment instantly How to decode instrument tags How to understand control loops How to trace process flow like a process engineer How to identify safety systems like a HAZOP leader Table of Contents Why Most Engineers Struggle with P&IDs What Exactly Is a P&ID? PFD vs P&ID The Three Layers of Every P&ID The 15 Minute Reading Method Understanding Equipment Symbols Understanding Process Lines The Four Critical Process Variables Instrument Tags Made Simple Introduction to Control Loops Beginner Quiz Why Most Engineers Never Truly Learn P&IDs Many engineers spend years working inside plants but still struggle to answer basic opera...

PFD vs P&ID Explained with a Practical Level Control Automation Example

Image
PFD and P&ID comparison with a practical level-control loop. Quick Summary A Process Flow Diagram, or PFD, explains the overall process and its major equipment. A Piping and Instrumentation Diagram, or P&ID, provides the detailed information required to understand piping, valves, instruments, control loops and process-safety functions. Process engineers, production teams, maintenance personnel and automation engineers frequently use PFDs and P&IDs. Although both drawings represent the same process, they are prepared for different purposes and contain different levels of detail. In this article, we will compare a PFD with a P&ID and then examine a practical automatic level-control loop for a storage tank. 1. What Is a Process Flow Diagram? A Process Flow Diagram, or PFD , provides a high-level representation of a manufacturing process. I...

How to draw isometric piping diagram using Excel

Image
Isometric drawing presents three faces of an object and they all are equally foreshortened. It represents the concept from multiple angle. Professor William Farish (1759–1837) invented the concept 1 st . Isometric paper is available to draw isometric. I always use excel for drawing piping concept to represent any process primarily and it really help me to get rid of using pencil eraser frequently. It also ease the drawing process by allowing copy and paste for same type of object. You can use different color to represent the drawing in your way. Moreover you can add automation by VBA later. Here I will describe how I draw isometric in excel. It is very simple you can 1 st draw isometric grid in excel by draw border manually and adjusting row height and column width as per your requirement. Here you can get the sheet with the isometric grid. You can copy it and adjust the height and width if required. It c...

Accident and Incident

Image
"The only certainty in life is death; uncertainty lies in when and how death occurs…… Man strives to delay its onset and extend the quality of life in the interim. Threats to these objectives involve risks, some natural, some man-made, some beyond our control and some controllable". ----- William Rowe What Is an Accident? An unplanned, unwanted, but controllable event which disrupts the work process and causes injury to people. Most everyone would agree that an accident is unplanned and unwanted. The idea that an accident is controllable might be a new concept. An accident stops the normal course of events and causes property damage or personal injury, minor or serious, and occasionally results in a fatality. By dictionary definition: “an unforeseen event”, “chance”, “unexpected happening”, formerly “Act of God” From experience and analysis: they are “caused occurrences” Predictable - the logical outcome of hazards Preventable and avoidable -...

UTILITY FLOW DIAGRAMS and P&ID

Image
The Utility Flow Diagram shall be prepared as separate drawing titledas "Utilities Flow Diagram". The distribution of utilities for plant operation shall be shown on the drawing. The utilities for plant operation are generally classified as follows where applicable: - Boiler Section; - Condensate Recovery; - Boiler Feed Water; - Cooling Water; - Raw Water; - Plant and Potable Water; - Fuel Tank; - Dry and Plant Air; - Nitrogen; - Inert Gas; - Hot Oil & Cold Oil System; - Flare and Blow-down; Utility Flow Diagrams shall be presented in accordance with the requirements stipulated in Standard P&IDs where applicable. Utility Flow Diagrams shall show main distribution/collection headers and finger headers with their isolating facilities and instrumentation. The branch line and subheader arrangement shall be shown as practical as possible. Indication criteria of connection between P&IDs and UFDs is according to the following general philosophy: ...

Understanding Control loop in P&ID

Image
About Control Loop: Modern production systems use automatic control systems where control is carried out with minimal or without human intervention. The ‘Control loops’ used in a process industry in terms of a combination of two or more instruments or control functions arranged so that signals pass from one to another for the purpose of measurement and/or control of a process variable. The goal of process control instrumentation is to measure, monitor, and or control a process. Following three tasks is associated with a control loop. Measurement Comparison Adjustment Before we proceed it’s very essential to have a basic concept on the following terms which are needed to understand a control loop in P&ID: Instrument and controller symbol and identification letter. Different type of function symbols and their uses. Symbol of different type of line and device  associated with control loop. Instrument numbering. To read out a control loop fro a P&ID first we...

Instrument Tag or Number

Image
An Instrument number or tag has two parts which is combination of letter and number. Identification letter for indicating the function and purpose of use. An individual tag number/Loop No./serial number. Letter is used to classify the instrument by it's function and number is used to identify the loop/interlock. Identification letters on the ISA symbols indicate: The variable being measured (e.g. flow, pressure, temperature). The device’s function (e.g., transmitter, switch, valve, sensor, indicator). Some modifiers (e.g., high, low, multifunction). In the instrument tag number in above figure the initial letter indicates the measured variable. The second letter indicates a modifier, readout, or device function. The third letter usually indicates either a device function or a modifier. In that cases where the instrument is considered to be identified by it's location/area then the instrument tag number format will be as bellow: